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Distribution Center Planning

3. Construction Cost and Land Price Comparison Table from 1-Story to 5-Story

Assuming a total floor area of 1,800 tsubo (fixed), we provide a detailed comparison and explanation between "2-story / 3-story" buildings, which minimize the total investment including land price, and "4-story / 5-story" buildings, which can minimize the site area to the utmost limit.

This will clarify the "surge in structural costs" and "operational precautions" specific to high-rise floors (4th and 5th floors), where the floor area per story becomes narrower.

1. Comparison List of Construction Cost and Land Price for 1 to 5 Stories

* Calculated with a fixed total floor area of 1,800 tsubo. The construction unit price per tsubo reflects the recent surge in material and labor costs (S structure / system architecture / standard specification). Land prices are estimated based on standard industrial zones in Sagamihara City, etc. (500,000 yen per tsubo, building coverage ratio 60%, assuming the securing of truck berths).

Number of Floors 1-Story (Single-story) 2-Story 3-Story 4-Story 5-Story
Building Area (1st floor single level) 1,800 tsubo 900 tsubo 600 tsubo 450 tsubo 360 tsubo
Construction Unit Price per Tsubo (Approx.) 650k - 750k yen 750k - 850k yen 850k - 950k yen 950k - 1,100k yen 1,100k - 1,250k yen
[A] Building Main Body Construction Cost Approx. 1.26 Billion Yen Approx. 1.44 Billion Yen
(vs Single-story +14%)
Approx. 1.62 Billion Yen
(vs Single-story +28%)
Approx. 1.85 Billion Yen
(vs Single-story +46%)
Approx. 2.11 Billion Yen
(vs Single-story +67%)
Required Vertical Transport Equipment Not required Vertical Transport Machine 1-2 units
(Approx. 20M - 40M yen)
Vertical Transport Machine 2 units
+ Elevator
Vertical Transport Machine 3 units
+ Emergency EV
Vertical Transport Machine 3-4 units
+ Emergency EV
[B] Additional Cost for Transport/Disaster Prevention Equipment 0 Yen Approx. 0.04 Billion Yen Approx. 0.08 Billion Yen Approx. 0.12 Billion Yen Approx. 0.16 Billion Yen
[Total Construction & Equipment (A+B)] Approx. 1.26 Billion Yen Approx. 1.48 Billion Yen Approx. 1.70 Billion Yen Approx. 1.97 Billion Yen Approx. 2.27 Billion Yen
Required Site Area (Approx.) Approx. 3,000 tsubo Approx. 1,600 tsubo Approx. 1,100 tsubo Approx. 850 tsubo Approx. 700 tsubo
[C] Land Purchase Cost (500k yen/tsubo) 1.50 Billion Yen 0.80 Billion Yen 0.55 Billion Yen 0.425 Billion Yen 0.35 Billion Yen
[Total Investment Amount (A+B+C)] Approx. 2.76 Billion Yen Approx. 2.28 Billion Yen Approx. 2.25 Billion Yen Approx. 2.395 Billion Yen Approx. 2.62 Billion Yen
💡 Break-even Point

Looking only at construction costs, a single-story building is the cheapest. However, when looking at the total investment amount of "land + building," the result is that a 2-story or 3-story building yields the lowest total cost (break-even point).

2. Factors for the Surge in Costs for 4-Story and 5-Story Buildings

Compared to a single-story or 2-story building, the construction unit price for 4-story and 5-story buildings jumps by nearly 1.5 to 1.7 times. The main factors are as follows:

① Rapid Increase in Structural Framework (Steel frames, foundation piles)

To support the load of 4 to 5 floors (floor load of 1.5t/㎡ or more) and the horizontal forces during an earthquake, the amount of steel for pillars and beams increases sharply. Additionally, the length and thickness of ground improvement piles driven deep into the ground increase, causing foundation construction costs to skyrocket.

② Heavy Addition of Vertical Transport and Elevator Equipment

To prevent cargo transport to upper floors from stalling, it is necessary to install 3 to 4 vertical transport machines (VIF) (approx. 15 million to 20 million yen per unit). Furthermore, the installation of an emergency elevator (starting from approx. 30 million yen) becomes mandatory under the Building Standards Act.

③ Stricter Disaster Prevention, Evacuation, and Fire Resistance Standards

3. "Operational Challenges" of 4-Story and 5-Story Buildings with a Total Floor Area of 1,800 Tsubo

If a 4-story or 5-story building is chosen for a scale of 1,800 tsubo total floor area (medium-scale logistics facility), risks arise not only in costs but also in operations.

1. Decrease in Effective Area Ratio (Yield)

The area per floor becomes narrow, ranging from 360 tsubo (5th floor) to 450 tsubo (4th floor). If "3 vertical transport machines," "elevators," "emergency stairs," "toilets/break rooms," and "aisles" are arranged within this narrow floor, the "effective storage area" where goods can actually be placed is reduced by over 20% per floor.

2. Bottlenecks due to "Waiting for Vertical Transport"

During shipping peaks, vertical movement of cargo concentrates between the truck berths on the 1st floor and the 4th/5th floors, making it easy for cargo waiting (congestion) to occur in front of the transport machines.

4. Conclusion: How Many Stories Should You Choose?

If you want to minimize the total budget including land price ➔ [2-Story or 3-Story] is best

This offers the best balance between the increase in construction costs and the reduction in land prices, keeping the total investment amount (approx. 2.25 billion to 2.28 billion yen) to the lowest level.

Special cases where a 4-Story or 5-Story building should be chosen ➔ [Ultra-urban areas where land prices exceed 1 million yen per tsubo]
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